Kioti injector pump Turn the engine off quickly and tighten the Injection line. Joined Feb 21, 2003 Messages 25,823 Location SE Michigan in the middle of nowhere Fuel Injection Pump Assembly for Kioti Tractor(s) CK27, CK30, CK35, DK35, DS3510, LK3054, LK3504. This seems to have happened fairly often and is due to defective manufacturing or design. A fuse!! A $273. The Delphi part number is 28387256. 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB-2485 bhoe, Tuffline TB160 Kioti Parts Lookup That Allows You To Find Genuine Parts For Your Kioti LK2552. Leave the lines loose AT THE INJECTORS when trying to start. Does anyone know if kioti was still putting injector pumps with plastic gears on dk45s in 2006? Called kioti today and was told to talk to dealer, but had already talked to dealer and mechanic twice and they insist it is bad fuel. Nov 15, 2022 · Diesel engines are not all the same in how they fire their injectors, some will use a setup like you describe, where the diesel injector pump increases the pressure for each injector at just the right time, exceeding the pressure set for the injector, and then the injector fires, others have a pump that pressurizes the injectors at a constant Nov 9, 2011 · Dec 5, 2017 / Repair Common Kioti Mechanical Injection Pump Failure #16 . I then at least clean all parts of the system other than the injector pump and . Come along as we pull the injector pump out of this Kioti CK30, and attempt to see why it stopped working! Feb 5, 2002 · A friend of mine purchased a Kioti DK 35 se HST in 2008. C. Jan 30, 2013 / Lk3054 injector pump #5 . Procedure 1. I have never replaced the fuel filter yet so I'm hoping maybe it's just a simple fix, such as the filter. If you have any questions Fuel Injection Pump Assembly fits Kioti CK25 LK2554 E5500-51015 E5500-51012 ASAP Item No. "No service available-cannot buy parts/replacement parts at this time. Nov 2, 2010 · Do a search for "injector pump failure" in the kioti owning and operating forums and you will find a ton of posts. Mine is a 2008 CK20S So far: -I removed the hood, 2 bolts that have cotter pins Nov 22, 2013 · In short, Joel reports success repairing a Kioti Doowan injection pump (IP) with broken gear teeth using the standard Zexel parts he has in stock. Information for Kioti owners. This part fits. Now start the engine. I have no smoke when it cranks. Simply Select Your Model From The Selection Tool And Browse Our Huge Catalogue Of Genuine AGCO Parts. 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB Aug 29, 2012 · Kioti CK30 Injection Pump Failure. 1-12 of 27 results . When looking up these injectors a Kioti injector is anywhere from $500-$900. Jun 27, 2023 · I have a 2006 ck20 that I bought not running. I motored it over after putting new May 23, 2023 · Kioti CK2610 TLB, Gill 5' Scraper Blade (Tilt/Angle) Im pretty sure its a gravity system but there is a round part on the engine near the injector pump that looks Feb 5, 2020 · Looking through another thread about "5 extra HP" on an NX4510, I noticed the poster had a link for the Daedong/Kioti motors for 2015. If the fuel doesn't flow freely without any bubbles at the inlet to the injector pump, you need to start back at the fuel filter. Purchased tractor in june of 2006. Jul 1, 2023 · The injectors are correct but i am having a problem with heat shields that goes at the tip of the injector and into the cylinder head. com. Apparently the glow plug tips also broke off. Kioti Fuel Injection Pump quantity. It will run rough until the other injection lines purge themselves of air. OUT in 1/2 turn increments and snug the nut back up. Fuel Injection Pump for Kioti Tractor(s) DK40, DK45, DS4110, DS4110 HS, DS4510. Inside the IP is a rack (toothed strip) that engages gears (one per engine cylinder) that control the amount of fuel injected (under 2000+ psi) into each cylinder near the top of the compression cycle of each piston. Injection Pump: 2644A406: USE SD P2 2644A406: Injection Pump: 2644A446: USE SD P2 2644A406: Injection Nov 22, 2013 · Jul 23, 2023 / Repair Common Kioti Mechanical Injection Pump Failure #70 . Joined Nov 10, 2007 Messages 1,824 Location Dingmans Ferry PA Tractor 53 Cub, 70's JD Aug 5, 2009 · This is the second part of my DK45SE HST Fuel Injector Pump story. jammed tack, stripped gears, excessive plungrr wear, etc) Jan 7, 2013 · Jan 7, 2013 / Kioti CK20S injector pump removal instructions #1 . It led to incidents of out of control very high RPMs. Delphi Injection pump rebuilt by Oregon Fuel Injection using genuine Delphi parts. Now here is where I get confused. By way of background, a number of Kioti owners with 2005-2008 model tractors reported injection pump failures and the cause was usually broken teeth on the gears that control the amount of injected fuel. Oct 5, 2003 · Yep, the injector pump is controlled by a computer and a fuse had blown. Oct 30, 2017 / Bleeding the fuel system on a Kioti Nov 9, 2011 · Kioti tractors with the new stop solenoid design built between 2005 and 2008 were vulnerable to injection pump failures caused by broken gear teeth on the injection pump control sleeves. Find this any many more Fuel Systems on Fastline. Mar 31, 2007 · I searched high and low,, there is nothing on the net on removing the CK20 injector pump? The CK20 appears to be completely different than the CK25/30 series as far as access to the right side of the engine. Maybe you could contact them, or talk to a local Kioti dealer about diagnosing the problem. 15 mm of shims, you ***** the injection timing. $273. I disassembled the injection pump and reassembled it without the cam follower springs. Aug 10, 2012 · Jul 14, 2013 / Kioti Injection Pump Failure Data #40 . Jan 18, 2025 · Now slightly loosen the joint at the injector pump inlet until fuel flows freely, then tighten that joint. If that is good then I would try bleeding the injectors by loosening the injector lines and cranking the motor over until you see fuel spitting out of them. Based on posts on the owner-operator forum, this problem seems to effect 2005-2008 models. He has always been very pleased with the tractor till now. View Details. 5 hp, used to put out 34hp in 2015. The thread is pretty thorough and explained a lot. Jun 17, 2023 · Jun 17, 2023 / Kioti Ck25 Injection Pump Rebuild Mistake #2 . air/fuel will come out 1 way BUT it NEEDS TO BE CLOSED when running. Not adjusted on a bench by the injection pump folks. Aug 24, 2004 · Must have jumped out when injector pump seat broke. Replaces Kioti OEM Number(s) E6301-51016, E6301-51013. B. Telephone 877-465-4684. Tractor, well first I'm going to try and see if the Kioti people will stand behind the EPA warranty and replace the pump. Talked to a Kioti mechanic and found a local injector repair shop although I ended repairing using the thread at the top of this forum. Third does anyone no if there are parts available such as the plastic gears inside the pump. Joined Mar 17, 2004 Messages 1,352 Location Nova Scotia, Canada Category: Injection Pump Tags: Kioti, CK3510 Related OEM and MFG Part Numbers: 28645543, 3896496, 7386496 Spencer Diesel offers a complete application guide to find the exact pump, injector, or turbo that fits your agricultural, industrial, or light truck needs. Oct 18, 2014 · retracts the plunger from the injection pump, and the injection pump control rack moves into the position that allows the engine to start. 89. Kioti 2007 Dk45SE HST. Alien said: Would the CK 30 Mar 31, 2013 · Just as you said it takes surplus fuel from the injectors and runs it back to the tank. This Tractor is severely DETUNED from the factory to meet emissions. Was using the backhoe when the problem happened. The new heat shields from Kioti bought by dealer part number are too small and do not fit over the injector tip and are lose in the hole for the injector tip seat. The engine chapter describes the engine body, lubrication, cooling, fuel Pumps, Hoses, Nozzles, Filters; Baler Twine / Netwrap / Film Used Cylinder Head fits Daedong 3A150E fits Kioti CK30 DK35 LK3054 E8100-A0302 E8100-03045 E8100 Mar 12, 2024 · Kioti CK3510H (2017) Injector Issues Jump to Latest 1. With over 500,000 Kioti parts available and most common parts in stock at one of our locations, we either have the genuine Kioti parts near you or will have Oct 14, 2019 · The knob on the injection pump inlet is an air bleed. injection pump gear on #3 cylinder had teeth missing causing the rail to stick closed. The CS schematic is more complex than the old CK/DK models too (many safety interlocks). Nov 3, 2011 · My Kioti CK 20S is in for repair right noe for injector pump failure. It always was sluggish. Page. Turbo Chargers. Next morning it cranked right up and I ran it again for several hours with no problem May 14, 2008 · Repair Common Kioti Mechanical Injection Pump Failure As this sticky thread seems the most relevant place to post, here's yet another injector pump failure story (abridged version). Feb 15, 2006 · When you see fuel flowing out, stop turning the engine over. The 3A165 that is in the CK2610 now, although detuned to 24. Hope this video helps! Change your FUEL FILTER first thing btw. The shims come in different thicknesses. Menu. bubbazoo New member. 87 fuse! A freaking fuse on a DIESEL INJECTOR PUMP. 4myKioti. 5 degrees. Turn the engine over until fuel flows out to insure all the air is purged from that line, then tighten the nut an proceed to the next injector line. would bog down in 4th gear. Oct 16, 2014 · Joined May 4, 2009 Messages 7,641 Location Southern VT Tractor 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB-2485 bhoe, Tuffline TB160 BB, Woods QA forks, MIE Hydraulic bhoe thumb & ripper tooth, Igland 4001 winch, & GR-20 Log Grapple. If you tractor has a lift pump that pumps the fuel to the injector pump, it often has a screen in it. Mainly because I have had such good luck with my 2001 model. A new IP is costly (vicinity Fuel Injection Pump Assembly for Kioti Tractor(s) CK25, LK2554. That was going to be the next thing I was going to do but as it turns out I just heard from my dealer, he called Kioti and told them the problem. The injection pump is an entity unto itself, and limited by the screw the engine manufacturer installs. I attempted to have the pump rebuilt and the unit was returned with a note. It includes a table of contents that lists chapters on general information, the engine, and disassembly procedures. Replaces Kioti OEM Number(s) E5800-51016, E5800-51011. I’ve been trying to wrap my head around the different part numbers to get the correct injector at a reasonable price. Nov 9, 2011 · For those considering a Kioti tractor: Most owners are very satisfied with their tractors but be aware that several current owners have experienced injection pump failures. Feb 15, 2012 · They told me that the injection pump was detuned by Menu. Pat Numbers: 2644C314, AR3090316, 9520A000G, 9520A001G . com FREE DELIVERY possible on eligible purchases Pumps, Hoses, Nozzles, Filters; Fuel Injector Nozzle Assembly fits Kioti CK27 CK30 CK35 DK40 DK45 DK50 DK55 DS3510 DS4110 DS4110 HS DS4510 LB1914 LK2554 LK3054 Jul 23, 2013 · I have read about problems with many of kioti's injection pumps, but I thought the 2008 and newer models were supposed to be "fixed" If I remember right it was something about a spring loaded plunger that would snap back too fast and break at the no 4 fuel outlet area (inside the pump). 3K views 3 replies 3 participants last post by thepumpguysc Mar 13, 2024 The solenoid on the injector pump is working as I can hear and feel it click when you turn the key to the on position. Oct 20, 2021 · If so, Kioti is located at 6300 Kioti Rd, Wendell, NC 27591. Oct 16, 2014 · I took the pump back apart and checked lift of the fuel cam lobes. My question is, is this a bad injector pump? Is is air locked? Why would it have run for several hours that day if the pump had air in it was air Sep 18, 2023 · How to time injector pump for removal on farmtrac 35. zoveoliyvvbhfgizsoczordczrmtavvuqyypydyoxgenwpbuccwkrxuftrjjbhylydjgnfztbvzkehncnvf